Ever bitten into a slice of homemade summer sausage and wondered what gives it that perfect shape and taste? The secret lies in the sausage casing—a detail that often raises questions for new and seasoned makers alike. Knowing how to choose, prepare, and use summer sausage casing is essential for great results, whether you’re curing meat at home or looking to elevate your culinary skills.

This article guides you through everything you need to know about summer sausage casing, from types and preparation to expert tips for stuffing. Get ready to master this key step for delicious, impressive homemade sausage!

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Choosing and Using Summer Sausage Casings: A Complete Guide

If you’ve ever wondered “how summer sausage casing works” or want to make your own delicious summer sausage at home, you’re in the right place. Understanding sausage casings is crucial for both the flavor and presentation of your summer sausage. Let’s dive into everything you need to know about these essential components, from choosing the right casing to stuffing, storage, and even saving money.


What Are Summer Sausage Casings?

Sausage casings are tubes that hold ground meat mixtures, giving sausage its instantly recognizable shape and texture. When it comes to summer sausage, the casing does more than just keep things together—it also:

  • Helps the sausage maintain its form during smoking or cooking
  • Protects the meat from external contaminants
  • Can impart subtle flavors (depending on the casing type)
  • Contributes to the sausage’s iconic sliceable texture and appearance


Fibrous Summer Sausage Casing 2 x 20 mahogany - The Seasoned Butcher - summer sausage casing

Types of Sausage Casings for Summer Sausage

Not all casings are created equal. When crafting summer sausage, these are the most popular options:

  1. Fibrous Casings
  2. Made from a mix of cellulose (plant fiber) and usually coated with a protein lining.
  3. Strong, easy to peel, and ideal for smoked or dried sausages.
  4. Not edible, but provide a professional look.

  5. Natural Casings

  6. Made from cleaned animal intestines (usually pork or beef).
  7. Edible and deliver a more traditional “snap” when bitten.
  8. Less common for larger summer sausages due to size limits.

  9. Collagen Casings

  10. Produced from animal collagen, typically from cow or pig hides.
  11. Come in edible and inedible versions.
  12. Uniform in size and easy to use but not as sturdy as fibrous casings.

Most home and commercial producers prefer fibrous casings for summer sausage. They’re easy to handle, provide a clean, professional appearance, and work well with the longer, thicker shape of summer sausages.


Step-by-Step: How to Prepare and Use Summer Sausage Casings

Making summer sausage doesn’t have to be intimidating. Follow these straightforward steps to prepare and stuff your casings for optimal results.

1. Select the Right Casing Size

Casings for summer sausage vary in length and diameter, but the most common sizes are:

  • Diameter: 2 to 2.5 inches (about 50-65 mm)
  • Length: 12 to 24 inches (30-60 cm)


Best Summer Sausage Casings Guide - Meat 'n Marrow - summer sausage casing

Choose a casing size that matches your recipe yield and the look you want. Wider casings yield the classic deli-style summer sausage.

2. Prepare the Casings

Fibrous casings require soaking:
Before stuffing, submerge the casings in warm water (about 85–100°F) for 30 minutes. This softens them, making them more flexible and less likely to tear.

Natural casings must be rinsed and soaked:
Rinse inside and out with cool water. Then soak for 30 minutes. Some natural casings may have salt on them—rinse this off thoroughly.

Collagen casings usually don’t need soaking unless specified by the manufacturer; simply remove from packaging and use as directed.

3. Mix and Chill Your Sausage Meat

  • Mix your meat and spices thoroughly according to your favorite summer sausage recipe.
  • Chill the mixture in the refrigerator for at least 1-2 hours; this helps firm up the meat, making stuffing easier.

4. Stuff the Casings

You can stuff summer sausage casings by hand or with a sausage stuffer. Here’s how:


Casing for Summer Sausage (2.56 in. x 12 in.) - Butcher & Packer - summer sausage casing

By Hand:

  1. Tie off one end of the casing with butcher’s twine.
  2. Gently open the other end and spoon your meat mixture inside, pressing down to eliminate air pockets.
  3. Once filled, tie off the open end.

With a Sausage Stuffer:

  1. Slide the open end of the casing onto the stuffer tube, scrunching up the rest of the casing.
  2. Tie a knot at the end.
  3. Fill the casing slowly, ensuring it’s firm but not tightly packed (overstuffing can cause bursting).
  4. Leave a couple of inches extra at the top and tie or clip.

5. Prick Out Air Pockets

  • Use a sterile sausage pricker or pin to gently puncture visible air bubbles.
  • This helps the sausage keep a smooth shape and prevents issues during the cooking or smoking process.

6. Cook or Smoke the Sausage

  • Most summer sausages are smoked at low temperatures (about 160°F-180°F) until they reach the recommended internal temperature.
  • If you’re not smoking, you can cook summer sausage in the oven.

7. Cool, Peel, and Slice

  • Allow the sausage to cool completely before slicing.
  • Peel off any inedible casing (such as fibrous or certain collagen types) before eating.

Benefits of Using Fibrous Casings for Summer Sausage

  • Uniform Appearance: Fibrous casings provide a professional, uniform shape.
  • High Strength: They won’t easily burst, even when tightly filled.
  • Permeability: Allows smoke to penetrate for flavor without drying out the meat.
  • Easy to Peel: Once cooked, they peel cleanly away from the meat.

Common Challenges and Solutions

1. Casing Tearing or Bursting

  • Prevent by soaking fibrous casings thoroughly and not over-filling.
  • If stuffing by hand, be gentle and fill in small amounts.

2. Air Pockets

  • Always prick casings to remove trapped air after stuffing.

3. Uneven Smoking

  • Hang sausages with space between each so smoke circulates evenly.
  • Avoid overcrowding the smoker.

4. Sticking Casings

  • Cool sausages fully before trying to peel off non-edible casings.

Practical Tips and Best Practices for Summer Sausage Casings

  • Label Your Casings if you use a few different types in one session, so you know which ones are edible.
  • Buy in Bulk if you make sausage often. Fibrous casings store well when kept dry.
  • Try Mahogany Casings for an eye-catching, deep-brown exterior.
  • Seal Casings Tightly with butcher’s twine or metal clips to prevent leakage.
  • Vacuum Seal Finished Sausage for longer freezer life.

Smart Cost Tips for Sausage Casings

  • Bulk Orders Save Money: Large packs of fibrous casings are usually much cheaper per unit.
  • Watch for Shipping Charges: Some suppliers offer free shipping on orders over a certain amount.
  • Reusable Casings: While not practical for all types, some synthetic or collagen casings can be reused once cleaned—always check manufacturer guidelines.
  • DIY Stuffing: Hand-stuffing is cheaper than buying electric stuffers, especially for small batches.
  • Local Butchers: Ask if they’ll sell casings by the foot or in smaller quantities to avoid excess shipping fees.

Additional Thoughts: Appearance and Storage

  • Appearance: The casing gives summer sausage its professional and appetizing look. Try different colors and finishes (like mahogany, clear, or printed casings) for gifts or selling.
  • Storage: Keep unused dry casings in a cool, dry place. Reseal opened packages to prevent them from drying out or becoming brittle.
  • After Cooking: Let your sausage dry slightly for a better texture—but don’t leave it exposed to the air for more than a couple of hours to prevent spoilage.

Conclusion

Mastering summer sausage casings is an essential skill for any home sausage maker. The right casing not only holds your seasoned meat together, but it also elevates presentation, flavor, and shelf life. Fibrous casings are by far the most popular for summer sausage, offering strength, ease-of-use, and that iconic look.

Stuffing and handling sausage casings gets easier with practice. With these tips and techniques, you’ll be well on your way to creating perfect, flavorful summer sausages your friends and family will rave about.


Frequently Asked Questions (FAQs)

1. Do you eat the casing on summer sausage?
Typically, the casings used for summer sausage, especially fibrous casings, are not edible. Always peel them off before eating. Some collagen or natural casings may be edible, but check the packaging.

2. Why is my sausage casing tough or chewy?
If you’re using an edible casing, toughness can result from under-soaking or overcooking. Make sure you’ve prepped the casing as directed and cook at the recommended temperatures.

3. Can you make summer sausage without a casing?
While possible, it’s much more difficult to keep the sausage shape and texture without a casing. Casings help hold moisture and create that characteristic firm texture. For true summer sausage, using a casing is highly recommended.

4. How do I know how much casing to buy for my batch?
Casings are sold by length or piece count, each specifying the amount of meat they hold. Typically, a 2.5-inch by 20-inch fibrous casing holds about 2 to 2.5 pounds of sausage. Calculate based on your total meat weight.

5. What’s the best way to store unused sausage casings?
Keep unused casings in a sealed bag or container in a cool, dry place. Properly stored, fibrous and collagen casings can last a year or longer. If using natural casings, they may need to be stored in salt and kept refrigerated.


Armed with these insights, you’re ready to confidently tackle summer sausage making—from prepping casings to slicing the final product. Happy sausage making!